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Controlled Laser Cleaning for Anilox

FW Laser 2000 for Precise, Repeatable Anilox Cleaning

FW Laser 2000, is Flexo Wash’s newest laser cleaning system for printers who need controlled cleaning quality, minimal downtime, and industrial reliability.

Instead of depending on laser power alone, the system combines refined laser control, high-speed galvanometric scanning, precision motion, protective design, monitoring, filtration, residue extraction, and traceability to support stable print quality and a more structured anilox maintenance process.

Download the Laser 2000 brochure
Why it Matters

What is FW Laser 2000 and Why is Controlled Cleaning Important?

FW Laser 2000 is a laser-based anilox cleaning system built for precise and repeatable cleaning in modern print production. We use advanced near-infrared (NIR) MOPA laser technology. Effective anilox cleaning is not only about removing contamination. It is about removing it with consistency, process control, and protection of the anilox surface. 

The Production Challenge

When anilox cleaning lacks control, print quality can become inconsistent, maintenance can be harder to standardize, and downtime can increase. Printers need a system that supports predictable results without compromising operational reliability.

The Flexo Wash approach

FW Laser 2000 is designed as a complete cleaning solution, not just a laser source. It supports a controlled cleaning pattern, stable process execution, and better visibility into each cleaning cycle so operators can maintain high quality with greater confidence.

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Why Printers Choose FW Laser 2000

  • Uniform cleaning across the anilox surface for more consistent print performance 
  • Repeatable results from cycle to cycle
  • Reduced thermal impact through controlled energy delivery
  • Stable operation designed for industrial production environments 
  • Traceability, monitoring, and process documentation
BENEFITS

Key Benefits of FW Laser 2000 for Flexographic Print Production

The system is built to help converters, flexographic printers, and other print operations improve cleaning consistency, equipment protection, and process efficiency.

Consistent cleaning quality

Galvo scanner-based beam movement and refined laser control support a more even cleaning result  across the anilox surface, helping create a stable and repeatable process.

Reduced thermal impact

Controlled energy delivery supports effective cleaning while reducing thermal impact on aniloxes.

Minimal downtime

Repeatable process settings, live monitoring, and industrial reliability help support a more efficient and structured maintenance routine 

Safer working conditions

Integrated filtration, Spark Arrestor protection, industrial extraction, and enclosed process monitoring help support a clean and safe production environment.

Traceability and documentation

Cleaning parameters can be stored and reviewed, supporting documentation, process verification, and long-term operational consistency.

High production flexibility

The system is built to handle a wide range of anilox diameters and lengths, making it suitable for different anilox formats and print requirements.

Galvo vs. Direct Laser

Why Flexo Wash Chose Galvo Technology

When evaluating laser cleaning systems for aniloxes, the key difference is not simply the presence of a laser, but how the laser energy is controlled across the surface.

The direct laser system, is the laser with the single dot. Here you always have the risk of putting too much energy into one spot on the anilox. This means that to avoid damaging the anilox, you need to rotate the anilox really fast, and therefore the anilox also needs to be tightened in the machine. 

Flexo Wash has chosen Galvo technology because it gives far more precise control of the cleaning pattern, overlap, scan speed and energy distribution. By steering the beam with a high-speed galvanometric scanner, the system can clean the surface in a more controlled and repeatable way, supporting uniform results across the anilox, reducing thermal impact through controlled energy delivery, and helping protect print quality, uptime and process stability.

For a deeper look at the technical details, access the Laser Launch webinar recording here: 

Watch our webinar here Watch the Laser product video here
TECHNOLOGY

How FW Laser 2000 Supports Controlled Laser Cleaning 

FW Laser 2000 combines several integrated technologies to support cleaning precision, repeatability, and industrial reliability. 

Galvo-based beam movement 

High-speed galvanometric scanning moves the laser beam rapidly and precisely across the anilox surface, supporting controlled scan patterns, overlap, and energy distribution. 

Pulse-duration control 

Refined laser technology with pulse-duration control supports process flexibility so cleaning parameters can be adjusted for different contamination levels and anilox conditions. 

Precision Motion Control 

Integrated Precision Motion Control manages movement, positioning, and process execution with high accuracy throughout the cleaning cycle. 

Protection-focused design 

Integrated collision detection sensors are designed to help reduce the risk of unintended contact with the anilox roll during cleaning, supporting both roll protection and operational safety. 

Industrial reliability 

The machine is engineered with critical laser components positioned horizontally to help minimise lens contamination and support long-term stability and precision. 

Advanced filtration and monitoring 

A three-stage filtration system with HEPA, Active Carbon, and High-Capacity Particle filters, plus filter detection and service notification, supports a controlled and observable process. 

TRACEABILITY

Built for Process Visibility, Verification, and Long-term Consistency

FW Laser 2000 is designed to support not only cleaning performance, but also process transparency and documentation.

Visual monitoring on the display screen allows operators to follow the cleaning process on-screen without opening the machine.

CleanLink traceability stores cleaning parameters for documentation and process follow-up.

The optional add-ons DotScope and MicroDynamic integration support condition measurement and verification as part of a structured maintenance workflow.

Why this matters

Supports process documentation and quality routines
Helps standardize cleaning performance across operators and cycles
Improves visibility into maintenance decisions and roller condition
USE CASES 

Who is FW Laser 2000 For?  

FW Laser 2000 is designed for print operations that need a more controlled approach to anilox maintenance and cleaning quality. 

Flexographic printers 

For operations focused on stable print quality, repeatable cleaning routines, and improved production consistency. 

Converters with multiple anilox formats 

For facilities that need one system capable of handling a broad range of anilox sizes and production demands.  

Production teams prioritizing uptime and safety 

For businesses that want cleaning performance combined with monitoring, filtration, and protective system design. 

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POSITIONING

More Than a Laser Source

The value of FW Laser 2000 is not only the laser itself. It is the combination of laser control, scanning, motion accuracy, protection-focused design, filtration, extraction, visual monitoring, and application know-how that defines the cleaning result.

This makes FW Laser 2000 a complete engineered solution for printers who need controlled cleaning quality, repeatability, and industrial reliability.

Contact us for more information Download the Laser 2000 brochure
FAQ

Frequently Asked Questions About FW Laser 2000 

What is FW Laser 2000?

FW Laser 2000 is Flexo Wash’s newest laser-based cleaning system for precise and repeatable anilox cleaning in industrial print production.

How does FW Laser 2000 support consistent cleaning?

Our system uses galvanometric beam movement, refined laser control, and precise motion to support even energy distribution and consistent cleaning performance across the anilox surface.

Why is precision motion control important in laser anilox cleaning?

Precision Motion Control means that the system manages movement, positioning, and process execution with a high level of accuracy throughout the full cleaning cycle.

This helps deliver more consistent results from one cycle to the next and supports a more standardized cleaning routine.

What supports process documentation and traceability?

CleanLink stores cleaning parameters for traceability and documentation, while integrated measurement tools can support condition verification during the maintenance process.

Who is FW Laser 2000 designed for?

It is designed for flexographic printers and converters that need controlled cleaning quality, process repeatability, safety, and long-term operational reliability.

Why does the placement of the laser matter?

Laser placement matters because it affects long-term stability, precision and reliability.

In the Flexo Wash system, critical laser components are positioned horizontally to help reduce lens contamination over time, supporting more stable cleaning performance and consistent operation.

If critical components are placed underneath, they may be more exposed to particles and contamination, which can make long-term performance more difficult to maintain. This is why placement is an important part of a controlled and reliable system design.

What laser does Flexo Wash use?

When you look at laser cleaning systems today, they generally fall into two categories: Direct (or Gantry) systems and Galvo systems.

Flexo Wash uses the Galvo system. 

In a Galvo setup, a high-speed, motorised mirror - galvanometer – is used to steer the beam. The Galvo scanner allows the laser to move rapidly and precisely over the surface, instead of relying only on a mechanical movement or a fixed spot. This gives better control of the cleaning pattern, overlap, speed and energy distribution.

What is a MOPA laser?

A MOPA laser (Master Oscillator Power Amplifier) is a more advanced form of fiber laser technology, offering greater process flexibility than conventional fiber lasers. Its key advantage is the ability to adjust pulse width and frequency, enabling more precise control of the laser output. 

At Flexo Wash, we have refined the industry-standard MOPA laser for the printing industry by significantly reducing the pulse width. This allows cleaning energy to be adjusted more precisely, supporting a more controlled, repeatable and gentle cleaning process for aniloxes.

What is CleanLink?
CleanLink is Flexo Wash’s web portal and app for connected cleaning units. It provides access to real-time machine data, alarms, usage logs and maintenance information, and also supports remote service by giving Flexo Wash access to the same data for faster troubleshooting when needed.
How is the FW Laser 2000 different from simpler laser cleaning systems?
The FW Laser 2000 combines pulse-duration laser control, galvometric scanning, Precision Motion Control, advanced three-stage filtration, and traceability in one integrated cleaning solution, with optional live visual monitoring, and barcode scanning available as add-ons. 
Why does scanner-based laser movement matter in anilox cleaning?

Galvometric scanner-based movement allows the laser energy to be distributed more precisely across the anilox surface, supporting a more uniform and controlled cleaning process. 

How does the FW Laser 2000 help protect the anilox?
The Flexo Wash laser system is designed for controlled energy delivery and includes integrated collision detection sensors to help reduce the risk of unintended contact during cleaning. 
What filtration system does the laser have?
The system includes a three-stage filtration system with HEPA, Active Carbon, and High-Capacity Particle filters, along with filter detection, automatic service notification, and an integrated spark arrestor. 
Can operators monitor the cleaning process without opening the laser?
Yes, the FW Laser 2000 supports live visual inspection through on-screen camera monitoring. The camera is available as an optional add-on and is not part of the standard configuration. 
NEXT STEP

See How Controlled Laser Cleaning Can Support Your Print Quality and Uptime

If your production team needs a more structured and reliable approach to anilox maintenance, FW Laser 2000 a engineered solution built for modern print production.

Let's discuss your cleaning needs